| Customization: | Available |
|---|---|
| After-sales Service: | Telephone 24-Hour Service |
| Warranty: | 14 Months |
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Principle of Spark Machine:
In the world of Electrical Discharge Machining (EDM), the tool electrode and the workpiece are meticulously connected to opposite poles of the pulse power supply. When immersed in working fluid or when fluid fills the discharge gap, a spark discharge initiates as the gap reaches a specific distance. The applied pulse voltage surpasses the working fluid's resistance, triggering this phenomenon.
During the fleeting moment of discharge, immense heat energy concentrates within the micro-channel, with temperatures soaring over 10,000 degrees Celsius and accompanied by swift pressure changes. This extraordinary energy results in localized melting, vaporization, and expulsion of the metal material into the working fluid. The expelled metal rapidly condenses into solid particles, which are then carried away by the working liquid, leaving tiny pitting marks on the workpiece surface. The process briefly halts as the working fluid reestablishes its insulating state between the electrodes.
Following this, the next pulse voltage fires a discharge at another nearby point between the electrodes, repetitively generating spark discharges. Each discharge erodes a minuscule amount of metal, but the cumulative effect of thousands of pulses per second results in significant metal removal, ensuring a high level of productivity.
By maintaining a consistent discharge gap between the tool electrode and the workpiece, the erosion of the workpiece metal continues as the tool electrode advances. Ultimately, the machined shape mimics that of the tool electrode. By altering the tool electrode's shape and its relative movement to the workpiece, complex profiles are precisely crafted. Materials with high electrical conductivity, melting points, and ease of processing, such as copper, graphite, copper-tungsten alloy, and molybdenum, are typically used for tool electrodes. While the tool electrode wears less compared to the workpiece metal corrosion, this wear is usually minimal.
Acting as the discharge medium, the working liquid is crucial for cooling and chip removal during the machining process. Preferred working liquids include low-viscosity, high flash point, and stable performance mediums such as kerosene, deionized water, and emulsion. EDM machines operate on self-excited discharge principles: the spark discharge between the electrodes begins with a high voltage, breaking down the medium as the electrodes approach one another, triggering a spark. The discharge causes a steep drop in resistance and voltage. The spark channel must extinguish quickly (within 10-7 to 10-3 seconds) to maintain the 'cold pole' characteristic, ensuring that channel energy impacts only a tiny area, leading to localized erosion of the electrode. This erosion-based material removal process is known as EDM.
| Product Name | Electric discharge machine | |||
| Product model | ZNC-450 | ZNC-540 | ZNC-750 | |
| Table size | 700*400MM | 800*400MM | 10500*600MM | |
| Product technical parameters | Left and right stroke(X) | 450MM | 500MM | 700MM |
| Anteroposterior stroke(Y) | 350MM | 400MM | 550MM | |
| Spindle travel(z-axis) | 200MM | 200MM | 250MM | |
| Head travel | 230MM | 380MM | 400MM | |
| Distance from electrode head to table surface | 450MM | 580MM | 850MM | |
| Maximum electrode load | 120KGS | 150KGS | 200KGS | |
| Maximum working load | 1200KGS | 1500KGS | 2000KGS | |
| Machine weight (approx.) | 2200KGS | 2200KGS | 2950KGS | |
| Volume of filter box | 400L | 460L | 980L | |
| Net weight of filter box | 150KGS | 180KGS | 300KGS | |
| Appearance dimensions (L * W * H) | 1470*1150*1980MM | 1640*1460*2140MM | 2000*17100*2360MM | |
| The configuration is as follows: | Accessories name and specification | quantity | quantity | quantity |
| Hand oil pump | 1 | 1 | 1 | |
| Quartz working lamp | 1 | 1 | 1 | |
| Standard parts for machine tools | 15 "CRT display and PC industrial computer | 1 | 1 | 1 |
| Patented electrode head | 1 | 1 | 1 | |
| Electric box remote control | 1 | 1 | 1 | |
| Operating instruction | 1 | 1 | 1 | |
| hree axis electronicruler(1u) | 1 | 1 | 1 | |
| Detail disk | 1 | 1 | 1 | |
| Control box | 1 | 1 | 1 | |
| servomotor | 1 | 1 | 1 | |
| Machine level adjustment pad | 1 | 1 | 1 | |
| Tools and toolboxes | 1 | 1 | 1 | |
Frequently Asked Questions (FAQ)
1.What is the MOQ for your production?
A. The Minimum Order Quantity (MOQ) is contingent upon your specific requirements for color, logo, and other specifications. For certain standard items that we maintain in stock, the MOQ is as low as 1 set.
2.How to control the quality of the products?
A. Upholding superior quality has always been our top priority. The principle we consistently adhere to is providingour customers with unparalleled quality, competitive prices, and exceptional service.
3.What are your company's main products?
A: We offer a diverse range of high-precision machinery, including CNC Machines, Lathe Machines, Milling Machines, Grinding Machines, Vertical Machining Centers, and DrillingMachines, Radial Drilling Machines, Sawing Machines, and more.
4. What are your trade terms?
A: We accept a variety of trade terms, including Ex-works, FOB, CFR, and CIF.
5.What are the Payment Terms?
A: Our payment terms are T/T, with a 30% initial payment required upon ordering, and the remaining 70% balance due before shipment.
6.What CNC system do you use?
A: We provide a selection of CNC systems, including FANUC, SIEMENS, MITSUBISHI, SYNTEC, and HCN. The choice depends on your preference and requirements.
7.How can I choose the most suitable machines?
A: Simply send us your product drawings and applications, and our expert team will recommend the most suitable machines tailored to your needs.
8.What kind of package do you offer?
A: We typically use robust plywood cases to ensure all goods arrive in pristine condition. Custom packaging options are also available upon request.
9. Can your plant do OEM?
A: Absolutely, we offer both OEM and ODM services to cater to the unique needs of our customers.
10.How about the warranty?
A: Our machines come with a one-year warranty following delivery. Beyond the warranty period, we provide lifetime service to ensure the longevity and optimal performance of your machines.
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