| Customization: | Available |
|---|---|
| After-sales Service: | Telephone 24-Hour Service |
| Warranty: | 14 Months |
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Principle of Spark Machine:
In the realm of Electrical Discharge Machining (EDM), the tool electrode and the workpiece are strategically connected to opposite poles of the pulse power supply. Immersed in working fluid or with fluid filled into the discharge gap, when the gap between these two electrodes achieves a specific distance, the applied pulse voltage overcomes the working fluid's resistance, thereby initiating a spark discharge.
In the brief moment of discharge, a substantial amount of heat energy is concentrated within the micro-channel, reaching staggering temperatures exceeding 10,000 degrees Celsius, accompanied by rapid pressure changes. This intense energy causes localized melting, vaporization, and expulsion of the metal material into the working fluid. The expelled material rapidly condenses into solid metal particles which are then carried away by the working liquid, leaving a minuscule pitting mark on the workpiece surface. The process temporarily pauses as the working fluid restores its insulating state between the electrodes.
Subsequently, the next pulse voltage initiates a discharge at another proximate point between the electrodes, repetitively generating spark discharges. Each pulse discharge erodes an infinitesimal amount of metal, but given the high frequency of thousands of pulses per second, significant cumulative metal removal is achieved, thus ensuring a certain level of productivity.
Maintaining a consistent discharge gap between the tool electrode and workpiece, the erosion of workpiece metal proceeds as the tool electrode advances towards it. Ultimately, the machined shape mirrors that of the tool electrode. By altering the tool electrode's shape and its relative motion to the workpiece, complex profiles are precisely crafted. Materials with high electrical conductivity, melting points, and ease of processing, such as copper, graphite, copper-tungsten alloy, and molybdenum, are typically used for tool electrodes. While the tool electrode experiences minimal wear compared to the workpiece metal corrosion, the loss is often negligible.
Serving as the discharge medium, the working liquid is essential for cooling and chip removal during the machining process. Preferred working liquids include low-viscosity, high flash point, and stable performance mediums such as kerosene, deionized water, and emulsion. EDM machines operate on self-excited discharge principles: the spark discharge between the electrodes begins with a high voltage, breaking down the medium as the electrodes near each other, initiating a spark. The discharge results in a sharp drop in resistance and voltage. The spark channel must extinguish promptly (within 10-7 to 10-3 seconds) to preserve the 'cold pole' characteristic, ensuring that the channel energy affects only a minuscule area, thereby causing localized erosion of the electrode. This erosion-based material removal technique is termed EDM.
| Product name | Sparking machine | ||
| Product model | ZNC-450 | ||
| Product technical parameters | |||
| 1.Table size | 700*400MM | ||
| 2(X)Left and right travel (X) | 450MM | ||
| 3(Y)Forward and backward travel (Y) | 350MM | ||
| 4Spindle travel (Z-axis) | 200MM | ||
| 5Head travel | 230MM | ||
| 6Distance from electrode head to table surface | 450MM | ||
| 7Maximum electrode load | 120KGS | ||
| 8Maximum working load | 1200KGS | ||
| 9Machine weight (approx) | 2200KGS | ||
| 10Volume of filter box | 400L | ||
| 11Net weight of filter box | 150KGS | ||
| 12Appearance dimensions (L * W * H) | 1470*1150*1980MM | ||
| disposition | Accessories name and specification | quantity | |
Standard parts for machine tools |
1,Hand oil pump | 1 | |
| 2,Quartz working lamp | 1 | ||
| 3,15''CRTPC15 "CRT display and PC industrial computer | 1 | ||
| 4Patented electrode head | 1 | ||
| 5Electric box remote control | 1 | ||
| 6Operating instruction | 1 | ||
| 7Three axis electronic ruler | 1 | ||
| 8Detail disk | 1 | ||
| 9Control box | 1 | ||
| 10servomotor | 1 | ||
| 11Machine level adjustment pad | 1 | ||
| 12Tools and toolboxes | 1 | ||
Frequently Asked Questions (FAQ)
1.What is the MOQ for your production?
A. The Minimum Order Quantity (MOQ) is contingent upon your specific requirements for color, logo, and other specifications. For certain standard items that we maintain in stock, the MOQ is as low as 1 set.
2.How to control the quality of the products?
A. Upholding superior quality has always been our top priority. The principle we consistently adhere to is providingour customers with unparalleled quality, competitive prices, and exceptional service.
3.What are your company's main products?
A: We offer a diverse range of high-precision machinery, including CNC Machines, Lathe Machines, Milling Machines, Grinding Machines, Vertical Machining Centers, and DrillingMachines, Radial Drilling Machines, Sawing Machines, and more.
4. What are your trade terms?
A: We accept a variety of trade terms, including Ex-works, FOB, CFR, and CIF.
5.What are the Payment Terms?
A: Our payment terms are T/T, with a 30% initial payment required upon ordering, and the remaining 70% balance due before shipment.
6.What CNC system do you use?
A: We provide a selection of CNC systems, including FANUC, SIEMENS, MITSUBISHI, SYNTEC, and HCN. The choice depends on your preference and requirements.
7.How can I choose the most suitable machines?
A: Simply send us your product drawings and applications, and our expert team will recommend the most suitable machines tailored to your needs.
8.What kind of package do you offer?
A: We typically use robust plywood cases to ensure all goods arrive in pristine condition. Custom packaging options are also available upon request.
9. Can your plant do OEM?
A: Absolutely, we offer both OEM and ODM services to cater to the unique needs of our customers.
10.How about the warranty?
A: Our machines come with a one-year warranty following delivery. Beyond the warranty period, we provide lifetime service to ensure the longevity and optimal performance of your machines.
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